High temperature probe card

ABSTRACT

The probe card of the present invention permits testing of a semiconductor device-under-test under high temperatures and includes a plurality of printed circuit boards stacked together to form a probe interface board having a top surface and a lower testing face. A heat sink is mounted on the probe interface board at the top surface and extends to the lower testing face. A needle supporting module is carried by the heat sink at the lower testing face and has a plurality of probe needles for electrically connecting to electrical contacts of a semiconductor device-under-test.

FIELD OF THE INVENTION

[0001] This invention relates to the field of probe cards used for testing a semiconductor device-under-test, such as an integrated circuit (IC) device, including a semiconductor wafer, and more particularly, this invention relates to a probe card that can withstand high temperatures when testing a semiconductor device-under-test.

BACKGROUND OF THE INVENTION

[0002] Probe cards are used in the semiconductor manufacturing process when a semiconductor device-under-test, such as a semiconductor wafer, is tested in an Electrical Wafer Sort (EWS) test, a Final Test (FT), or other similar testing procedure. Throughout the following description, the term “Device-Under-Test” (DUT) is a common term and refers equally to the probe testing of dice during the Electrical-Wafer-Sort (EWS) or wafer probe or to the testing of an assembled or packaged dice or device during the Final Test (FT).

[0003] Many different probe cards are commercially available for use with different fixtures and testing systems. An example is disclosed in commonly assigned U.S. Pat. No. 5,187,431 to Libretti, issued Feb. 16, 1993, the disclosure which is hereby incorporated by reference in its entirety. Other probe cards and testing devices as representative examples are disclosed in U.S. Pat. Nos. 6,277,218; 4,906,920; and 6,181,145.

[0004] Greater numbers of CMOS and BiCMOS semiconductor devices are now providing customers a wide range of device usages. The increased use of these technologies include their use in the telecommunication and automotive industries under extreme conditions at very high and very low temperatures. Therefore, the Electrical Wafer Sort and Final Tests must guarantee device functionality at these extreme temperature ranges.

[0005] Many probe cards currently in use provide stacked printed circuit boards that form a probe interface board, having a lower testing face that carries a probe needle module (“spider”), having a large number of probe needles that electrically connect to electrical contacts (bond pads) of a semiconductor device-under-test (die). The probe interface board has various testing components mounted on the board, such as on its top surface. Typically, these probe cards have good performance in a standard EWS testing temperature range from about 25° C. to about 70-80° C. Modern car engine controls and microcontrollers, on the other hand, as commonly used in telecommunication and some automotive applications, have operating temperature ranges that occur above 130° C. Thus, a normal prior art probe card will be subject to overheat and thermal expansions and contractions. As a result, this probe card would be subject to printed circuit board misplanarity, probe tip misplanarity, probe needle misplanarity, defects in the printed circuit board layer stack, and defects in mounted components on the printed circuit board forming the probe interface board.

[0006] Some of these defects, such as probe tip and needle misplanarity, are recoverable, even though recovery may take a large amount of time and human resources to correct the resulting problems. Some of the defects, however, are unrecoverable defects, including the permanent deformation of the printed circuit board and broken or shorted printed circuit board internal layers.

SUMMARY OF THE INVENTION

[0007] It is therefore an object of the present invention to provide a high temperature probe card that withstands high temperatures and temperature variations for testing of a semiconductor device-under-test, which overcomes the drawbacks as identified above.

[0008] The present invention is advantageous and provides a probe card for testing a semiconductor dice-under-test on semiconductor wafers, which allows use of the probe card at extremely high wafer probe temperatures and maintains the wafer probe process on the same levels as for wafer probing at temperatures under 70-80° C. The present invention allows stable and reliable wafer probing at very high wafer probe temperatures, up to about 180° C. to about 200° C. by eliminating and minimizing heat impacts as thermal deformations.

[0009] The present invention advantageously allows a gain in tester output capacity, tester time, and tester resources. The increased temperatures at which the probe card is usable also provides reliable wafer probing at around 180° C. to about 200° C., which is important for various semiconductor devices in automotive, telecommunication and military applications. The probe card of the present invention also provides increased planarity stability for probe needles at higher probe temperatures and increased co-planarity of the probe tips. The present invention provides extension of the probe capabilities of EWS testing departments with minimal investment.

[0010] The probe card of the present invention allows testing of a semiconductor dice-under-test. A plurality of printed circuit boards are stacked together to form a probe interface board having a top surface and lower testing face. A heat sink is mounted on the probe interface board at the top surface and extends to the lower testing face. A needle supporting module is carried by the heat sink at the lower testing face and includes a plurality of probe needles for electrically connecting to electrical contacts of a semiconductor device-under-test.

[0011] In one aspect of the invention, the needle supporting module is formed from a thermally conducting ceramic material. The lower testing face on the probe interface board includes electrical contacts for interfacing with testing components carried by the probe interface board and an electrical connector extending from the electrical contacts to the needle supporting module for electrically connecting the probe needle to testing components carried by the probe interface board.

[0012] In yet another aspect of the present invention, the probe interface board is formed to have a central opening and edge defined by the central opening. The heat sink extends along the edge and around onto the lower testing face. The central opening can be substantially rectangular configured. The heat sink also includes an outer portion, a central portion engaging the edge defined by the central portion, and at least one radial arm extending from the outer portion to the central portion. A mount is formed within the heat sink on the portion that extends around the lower testing face under which the needle supporting module mounts. The heat sink is formed of a metallic material and can be formed by one of copper or steel.

[0013] In yet another aspect of the present invention, at least one copper layer is positioned within the probe interface board and engages the heat sink to accumulate heat within the probe interface board and transfer heat to the heat sink. The upper layer also provides internal support to the probe interface board. The copper layer can be formed as two, spaced copper layers positioned within the probe interface board between various printed circuit board layers forming the probe interface board. Each copper layer is electrically insulated as having no electrical interconnection to any electrical components of a printed circuit board forming the probe interface board. A copper layer is preferably formed to have at least twice the thickness as a printed circuit board forming the probe interface board.

[0014] In yet another aspect of the present invention, a probe card is provided for testing a semiconductor device-under-test and includes a plurality of printed circuit boards stacked together to form a probe interface board having a top surface, a central opening defining an edge, and a lower testing face. A heat sink is mounted on the probe interface at the top surface and extends along the edge defined by the central opening to the lower testing face. At least one copper layer is positioned within the probe interface board and engages the heat sink to accumulate heat within the probe interface board and transfer heat to the heat sink and provide internal support to the probe interface board. A needle supporting module is carried by the heat sink and has a plurality of probe needles for electrically connecting to electrical contacts of a semiconductor device-under-test.

BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Other objects, features and advantages of the present invention will become apparent from the detailed description of the invention which follows, when considered in light of the accompanying drawings in which:

[0016]FIG. 1 is a plan view of the probe card of the present invention.

[0017]FIG. 2 is a sectional view taken along line 2-2 of FIG. 1.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0018] The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like numbers refer to like elements throughout.

[0019] The present invention advantageously allows probe card testing at temperatures above 130° C., including a temperature range from about 180° C. to as high as about 200° C., and even higher under some circumstances, by eliminating and minimizing heat impacts as thermal deformations. The probe card is advantageous in the production of many different types of semiconductors, including CMOS and BiCMOS semiconductors used in telecommunication and automotive applications that operate at extreme temperature conditions. Therefore, the Electrical Wafer Sort test and Final Tests that are used for guarantying device functionality at these temperature ranges will be sufficient and operable for testing.

[0020] The present invention overcomes the problems associated with common prior art probe cards that are not operable at higher temperatures because the overheat and thermal expansions and contractions cause printed circuit board misplanarity, probe tip misplanarity, probe needle misplanarity, defects in the printed circuit board layer stack forming a probe interface board, and defects in mounted components on the printed circuit board.

[0021] The present invention provides successful wafer probing at temperature ranges of at least about 180° C. to about 200° C. (and higher) and a gain resulting in extra tester output capacity, and efficient tester time and tester resources. Reliable wafer probing thus occurs at ultra high temperatures from up to about 180° C. to about 200° C., which is important for semiconductor products used in many automotive, telecommunication and military applications. Greater planarity of the probe needles and greater co-planarity of probe tips occurs at these temperatures. The probe card capabilities can be extended in EWS departments of various manufacturing establishments with minimal investments.

[0022] Referring now to FIG. 1 and the partial sectional view shown in FIG. 2, there is illustrated a probe card 10 of the present invention. The probe card 10 is formed from a plurality of printed circuit boards 12 that are stacked together to form a probe interface board, indicated generally at 14. The printed circuit boards 12 can be formed by known manufacturing techniques used for probe cards, as known to those skilled in the art, forming a high temperature resistant probe card. The probe interface board 14 has a top surface 16, a central opening 18 that defines an inner board edge 20 and a lower testing face 22. As shown in FIG. 1, the central opening 18 is substantially rectangular configured in one non-limiting illustrated example, and the probe interface board 14 is geometrically configured having six sides, although a different geometrical configuration could be used depending on testing application and end use.

[0023] A heat sink 24 is mounted on the probe interface board 14 at the top surface 16 and extends along the inner board edge 20 to the lower testing face 22 and partially along that surface as shown in FIG. 2. A needle supporting module 26 is carried by the heat sink 24 and includes a plurality of probe needles 28 for electrically connecting to electrical contacts of a semiconductor device-under-test, such as a semiconductor wafer. The probe needles are typically formed from tungsten or other material as known to those skilled in the art and can be connected to probe needle circuit contained in the needle supporting module. Probe needles 28 interconnect to bond pads 29 on the lower testing face 22 via electrical wires 29 a or other circuit connection techniques known to those skilled in the art. As is well known, during a testing procedure, the probe needles are brought into contact (a touchdown) with bonding pads or other electrical connections of a device-under-test. Testing then proceeds. The probe card 10 could also be interchangeable with other probe cards and be formed as part of a testing device or system, as known to those skilled in the art.

[0024] As shown in FIG. 1, the heat sink 24 includes an outer portion 24 a, which could be circular configured as illustrated, a central portion 24 b engaging the inner board edge 20 defined by the central opening 18, and at least one radial arm 24 c extending from the outer portion 24 a to the central portion 24 b. Fasteners, as known to those skilled in the art, can be used to fasten the heat sink to the top surface of the probe interface board.

[0025] As illustrated, the heat sink 24 extends around the inner board edge 20 and partially onto the lower testing face. The heat sink 24 includes a module mount 24 d formed as a notch that extends along the heat sink on the portion engaging the lower testing face. The needle supporting module 26 is mounted and fits on this notch. The heat sink 24 is preferably formed from a metallic material, which could include a material, such as copper or steel, or other heat sink material known to those skilled in the art. The heat sink also provides mechanical support to the printed circuit board layers 12 forming the probe interface board 14 and provides mechanical support to the needle supporting module 26. In one aspect of the invention, there is no mechanical connection between the needle supporting module 26 and the printed circuit board layers 12 forming the probe interface board. This prevents any impact caused by a printed circuit board deformation to carry onto the needle supporting module and damage probe tips and probe needles. Accumulated heat in the needle supporting module 26 is dissipated by the heat sink 24. Thus, there is a more permanent temperature stability for the needle supporting module 26, which assists in guarantying a permanent length of the probe needle, while decreasing the chance of probe tip misalignments. As explained before, the probe tips are electrically connected to electrical interconnects or pads 29 on the printed circuit board by wire interconnects or other wire connections 29 a.

[0026] As shown in FIG. 2, at least one copper layer 30 is positioned within the probe interface board between two layers of printed circuit board 14. The copper layer 30 engages the heat sink 24 to accumulate heat within the probe interface board 14 and transfer heat to the heat sink and provide internal support to the probe interface board. As illustrated, two spaced copper layers 30 are positioned within the probe interface board and terminate at the inner board edge 20 and engage the heat sink 30. Each copper layer 30 is electrically insulated as having no electrical interconnection to any electrical components of a printed circuit board 12 forming the probe interface board 14. Each copper layer 30 is formed in one embodiment to have preferably at least twice the thickness as a printed circuit board forming the probe interface board, resulting in sufficient rigidity and strength. These copper layers 30 are also termed “copper arming layers” (CAL) and act as a thermal shield to prevent thermal deformations and printed circuit board misplanarity. The copper layers 30 also protect any electronic components mounted on the top surface 16 of the printed circuit board from overheat caused by high temperature wafer chuck. Thus, the temperature difference between the surface of the high temperature wafer chuck and the top component layer of the printed circuit board can exceed up to about 100° C. The copper layers 30 can be mechanically connected to the heat sink 24 by screws 30 a as shown in FIG. 1, where the screws 30 a extend into the printed circuit boards and engage the copper heat sinks.

[0027] As shown in FIG. 1, the six-sided configuration as illustrated has six different groups of tester channels 32 a-f and three different component mounting areas 32 a-c on the probe interface board as labeled A, B and C. Different testing components can be mounted on the component mounting areas as known to those skilled in the art.

[0028] An example of an automotive application for the probe card of the present invention could include a probe card layout as illustrated and tester channel assignments as set forth below as a non-limiting example: Probe Card Layout and Tester Channel Assignments Die Pad Pin Pad Tester Coordinates Pin NAME Pin Channel X = Y = Type Pin Description VSSE 1 VSSE 75 7160 G Digital Ground SHIN2 2 91 75 6905 AI Analog Input N.C. 3 N.C. NC Not Connected SHOUT2 4 92 75 6475 AI Sample/Hold Output VSSA 5 VSSA 75 6260 G Analog Ground VDDI 6 CSO 75 6045 P Digital Power Supply +5 V VSSI 7 VSSI 75 5830 G Digital Ground CAM 8 94 75 5615 I Cam Input CRANK 9 95 75 5400 I Crank Input KW 10 32 75 5185 O Knock Window Output KCLK 11 33 75 4970 O Knock Window Clock Output TACH 12 34 75 4755 O Tachometer Output QADCT 13 35 75 4540 O QADC Trigger Output OSSPD 14 36 75 4325 I Output Shaft Speed Input VEHSPD 15 37 75 4110 I Vehicle Speed Input VDDI 16 VSO 75 3895 P Digital Power Supply +5 V VSSI 17 VSSI 75 3680 G Digital Ground GPIO0 18 96 75 3465 B General Purpose I/O GPIO1 19 97 75 3250 B General Purpose I/O GPIO2 20 98 75 3035 B General Purpose I/O GPIO3 21 99 75 2820 B General Purpose I/O GPIO4 22 100  75 2605 B General Purpose I/O GPIO5 23 101  75 2390 B General Purpose I/O GPIO6 24 102  75 2175 B General Purpose I/O GPIO7 25 103  75 1960 B General Purpose I/O VDDI 26 VSO 75 1745 P Digital Power Supply +5 V VSSI 27 VSSI 75 1530 G Digital Ground VPWO 28 40 75 1315 O/ODP OD PCMOS Output VPWIB 29 41 75 1100 I Digital Input QSCITX 30 42 75 885 O/ODN OD NCMOS Output QSCIRX 31 43 75 670 I Digital Input VDDE 32 VSI 75 420 P Digital Power Supply VSSI 33 VSSE 420 75 G Digital Ground A11 34 105  670 75 I3 Digital Input 3.3 V A10 35 106  885 75 I3 Digital Input 3.3 V A9 36 107  1100 75 I3 Digital Input 3.3 V A8 37 108  1315 75 I3 Digital Input 3.3 V A7 38 109  1530 75 I3 Digital Input 3.3 V A6 39 110  1745 75 I3 Digital Input 3.3 V A5 40 111  1960 75 I3 Digital Input 3.3 V A4 41 48 2175 75 I3 Digital Input 3.3 V A3 42 49 2390 75 I3 Digital Input 3.3 V A2 43 50 2605 75 I3 Digital Input 3.3 V A1 44 51 2820 75 I3 Digital Input 3.3 V VDDE 45 VSI 3035 75 P Digital Power Supply VSSE 46 VSSE 3250 75 G Digital Ground D0 47 52 3465 75 BM Data Bus/Scan Out D1 48 53 3680 75 BM Data Bus/Scan Out D2 49 54 3895 75 BM Data Bus D3 50 55 4110 75 BM Data Bus/Scan Out D4 51 112  4325 75 BM Data Bus/Scan Out D5 52 113  4540 75 BM Data Bus/Scan Out D6 53 114  4755 75 BM Data Bus/Scan Out D7 54 115  4970 75 BM Data Bus/Scan Out D8 55 116  5158 75 BM Data Bus/Scan Out D9 56 117  5400 75 BM Data Bus/Scan Out D10 57 118  5615 75 BM Data Bus D11 58 119  5830 75 BM Data Bus D12 59 56 6045 75 BM Data Bus D13 60 57 6260 75 BM Data Bus D14 61 58 6475 75 BM Data Bus D15 62 59 6690 75 BM Data Bus CLK 63 60 6905 75 I3 Digital Input 3.3 V VDDE 64 VSI 7161 75 P Digital Power Supply VSSE 65 VSSE 7506 420 G Digital Ground RWB 66 61 7506 670 I3 Digital Input 3.3 V CSD 67 62 7506 885 I3 Digital Input 3.3 V CSSB 68 63 7506 1100 I3 Digital Input 3.3 V RSTB 69  7 7506 1315 I3 Digital Input 3.3 V VDDI 70 VSO 7506 1530 P Digital Power Supply +5 V VSSI 71 VSSI 7506 1745 G Digital Ground FCRANK 72  6 7506 1960 O Digital Output IRQB 73 66 7506 2175 O Digital Output IGN1 74  0 7506 2390 B Ignition Output/GPIO IGN2 75  1 7506 2605 B Ignition Output/GPIO IGN3 76  2 7506 2820 B Ignition Output/GPIO IGN4 77  3 7506 3035 B Ignition Output/GPIO IGN5 78  4 7506 3250 B Ignition Output/GPIO IGN6 79  5 7506 3465 B Ignition Output/GPIO VDDI 80 VSO 7506 3680 P Digital Power Supply +5 V N.C. 81 N.C. 7506 3895 NC Not Connected IGN7 82 64 7506 4110 B Ignition Output/GPIO IGN8 83 65 7506 4325 B Ignition Output/GPIO N.C. 84 N.C. NC Not Connected LBE 85 67 7506 4755 ODN OD NCMOS Output INJ1 86 68 7506 4970 B Injector Output/GPIO INJ2 87 69 7506 5185 B Injector Output/GPIO INJ3 88 70 7506 5400 B Injector Output/GPIO INJ4 89 71 7506 5615 B Injector Output/GPIO VDDI 90 VSO 7506 5830 P Digital Power Supply +5 V VSSI 91 VSSI 7506 6045 G Digital Ground INJ5 92  8 7506 6260 B Injector Output/GPIO INJ6 93  9 7506 6475 B Injector Output/GPIO INJ7 94 10 7506 6990 B Injector Output/GPIO INJ8 95 11 7506 6905 B Injector Output/GPIO VDDE 96 VSI 7506 7160 P Digital Power Supply VSSE 97 VSSE 7161 7505 G Digital Ground INJ9 98 72 6905 7505 B Injector Output/GPIO INJ10 99 73 6690 7505 B Injector Output/GPIO INJFBK 100 74 6475 7505 I Digital Input PB0 101 75 6260 7505 B Edge Detect Input PB1 102 76 6045 7505 B Edge Detect Input PB2 103 77 5830 7505 B Edge Detect Input PB3 104 78 5615 7505 B Edge Detect Input PB4 105 79 5400 7505 B Edge Detect Input PB5 106 16 5185 7505 B Edge Detect Input PB6 107 17 4970 7505 B Edge Detect Input PB7 108 18 4755 7505 B Edge Detect Input AD0 109 19 4540 7505 B Mux'd Addresses/ Data Output AD1 110 20 4325 7505 B Mux'd Addresses/ Data Output AD2 111 21 4110 7505 B Mux'd Addresses/ Data Output VDE 112 VSI 3895 7505 P Digital Power Supply VSSE 113 VSSE 3680 7505 G Digital Ground AD3 114 80 3465 7505 B Mux'd Addresses/ Data Output AD4 115 81 3250 7505 B Mux'd Addresses/ Data Output AD5 116 82 3035 7505 B Mux'd Addresses/ Data Output AD6 117 83 2820 7505 B Mux'd Addresses/ Data Output AD7 118 84 2605 7505 B Mux'd Addresses/ Data Output ADSN 119 85 2390 7505 O Digital Output OSCOUT 120 86 2175 7505 OSP Output Standby Power Voltage OSCIN 121 87 1960 7505 ISP Digital Output PNVLD 122 24 1745 7505 ISP Standby Referenced Input VSTBY 123 VS3 1530 7505 SP Standby Power SHIN1 124 25 1315 7505 AI Analog Input VDDA 125 VS2 1100 7505 AP Analog Power Supply +5 V SHOUT1 126 28 885 7505 AO Sample/Hold Output SHT 127 28 670 7505 DIA Digital Input Referenced to Analog Power VDDE 128 VS1 420 7505 P Digital Power Supply VDDI 16 VS0 Digital Power Supply +5 V VDDE 16 VS1 Digital Power Supply VDDA 125 VS2 Analog Power Supply +5 V VSTBY 123 VS3 Standby Power

[0029] PIN CODE ABBREVIATION PIN TYPE AG Analog Ground AI Analog Input (0-5 Volt) AO Analog Output (0-5 Volt) AP Analog Power (5 Volt Supply) B Digital Bidirectional 5 Volt BM Digital Bidirectional Mixed 3.3 Volt Input, 5 Volt Output G Digital Ground I Digital Input Only with 5 Volt Thresholds I3 Digital Input Only with 3.3 Volt Thresholds NC No Connect O Digital Output 5 Volt ODN Open Drain NMOS Output ODP 5 Volt Open Drain PMOS Output P Digital Power (5 Volt Supply) SP Standby Power OSP Output, Standby Power Voltage ISP Input, referenced to Standby Power DIA Digital Input, referenced to Analog Power

[0030] In this non-limiting example, there are various decoupling capacitors of 10.0, 1.0 and 0.1 microFarads mounted from each power supply to a relevant ground plane, and mounted from the top side of a printed circuit board to allow a total of 36 capacitors. Various electrically connecting ground planes can be allowed for each power supply, which could be located under relevant signal traces with planes electrically connected together. A non-limiting example of various probe card specifications that can be used are set forth below: Example of Probe Card Specifications Parameter Value M.U. Probing Temperature 145 ° C. Probe Tip Material Use high temperature and >˜1000000 long Beam Length 175 mils PCA Overdrive <0.5 mils TIP Depth 144 +/− 5 from bottom mils Overdrive 3 mils Needle-to-Needle Planarity 0.2 mils Probe Card Overtravel 2 mils Design Probe Tip Diameter 1.2 +/− 0.1 mils Probe Contact Force 1.5 − 2.5 g/mil Probe Needle Bend Angles 103 +/− 3 ° Bond Pad Dimensions 90 × 90 μm Traces and Channels Customer assigned Probes Straight inside ring aperture Mounting Ring PCA PCA Alignment (with one +/−0.2 mils decimal place) PCA Contact Resistance <2.0 ohms PCA Leakage on I/O's <25 nA PCA Leakage on Powers <100 nA and Grounds Wafer Notch Rotation 0 ° Die Size 292.56 × 292.56 mils Die Stepping Size X = 304.736  Y = 304.729 mils

[0031] Another non-limiting example is the use of the probe card for Final Test of the assembled die in a 168+9 ball grid array (BGA) package, where the probe needle “spider” is replaced with the relevant BGA socket with a 168+9 ball grid array.

[0032] It is evident that the present invention provides a high temperature probe card that provides for the testing of a semiconductor device-under-test and allows successful testing at temperatures as high as about 180° C. to about 200° C. and even higher, under some circumstances.

[0033] Many modifications and other embodiments of the invention will come to the mind of one skilled in the art having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the invention is not to be limited to the specific embodiments disclosed, and that the modifications and embodiments are intended to be included within the scope of the dependent claims. 

That which is claimed is:
 1. A probe card for testing a semiconductor device-under-test comprising: a plurality of printed circuit boards stacked together to form a probe interface board having a top surface and lower testing face; a heat sink mounted on the probe interface board at the top surface and extending to the lower testing face; and a needle supporting module carried by the heat sink at the lower testing face and having a plurality of probe needles for electrically connecting to electrical contacts of a semiconductor device-under-test.
 2. A probe card according to claim 1, wherein said needle supporting module further comprises a thermally conducting ceramic material.
 3. A probe card according to claim 1, wherein said the lower testing face on the probe interface board further comprises electrical contacts for interfacing with testing components carried by said probe interface board and an electrical connector extending from said electrical contacts to the needle supporting module for electrically connecting probe needles to testing components carried by said probe interface board.
 4. A probe card according to claim 1, wherein said probe interface board is formed to have a central opening and edge defined by said central opening along which said heat sink extends around onto said lower testing face.
 5. A probe card according to claim 4, wherein said central opening is substantially rectangular configured.
 6. A probe card according to claim 4, wherein said heat sink includes an outer portion, a central portion, and at least one radial arm extending from said outer portion to said central portion.
 7. A probe card according to claim 4, and further comprising a mount formed within said heat sink on the portion that extends on said lower testing face onto which said needle supporting module mounts.
 8. A probe card according to claim 1, wherein said heat sink is formed of a metallic material.
 9. A probe card according to claim 8, wherein said metallic material forming said heat sink comprises one of copper or steel.
 10. A probe card for testing a semiconductor device-under-test comprising: a plurality of printed circuit boards stacked together to form a probe interface board having a top surface and lower testing face; a heat sink mounted on the probe interface board at the top surface and extending to the lower testing face; at least one copper layer positioned within said probe interface board and interconnecting said heat sink to accumulate heat within said probe interface board and transfer heat to said heat sink and provide internal support to said probe interface board; and a needle supporting module carried by the heat sink at the lower testing face and having a plurality of probe needles for electrically connecting to electrical contacts of a semiconductor device-under-test.
 11. A probe card according to claim 10, and further comprising two, spaced copper layers positioned within said probe interface board and interconnecting said heat sink.
 12. A probe card according to claim 10, wherein said copper layer is electrically insulated as having no electrical interconnection to any electrical components of a printed circuit board forming said probe interface board.
 13. A probe card according to claim 10, wherein said copper layer is formed to have at least twice the thickness as a printed circuit board forming the probe interface board.
 14. A probe card according to claim 10, wherein said needle supporting module further comprises a thermally conducting ceramic material.
 15. A probe card according to claim 10, wherein said the lower testing face on the probe interface board further comprises electrical contacts for interfacing with testing components carried by said probe interface board and an electrical connector extending from said electrical contacts to the needle supporting module for electrically connecting probe needles to testing components carried by said probe interface board.
 16. A probe card according to claim 10, wherein said probe interface board is formed to have a central opening and edge defined by said central opening along which said heat sink extends around onto said lower testing face.
 17. A probe card according to claim 16, wherein said central opening is substantially rectangular configured.
 18. A probe card according to claim 16, wherein said heat sink includes an outer portion, a central portion, and at least one radial arm extending from said outer portion to said central portion.
 19. A probe card according to claim 16, and further comprising a mount formed within said heat sink on the portion that extends on said lower testing face onto which said needle supporting module mounts.
 20. A probe card according to claim 10, wherein said heat sink is formed of a metallic material.
 21. A probe card according to claim 10, wherein said metallic material comprises one of copper or steel.
 22. A probe card for testing a semiconductor device-under-test comprising: a plurality of printed circuit boards stacked together to form a probe interface board having a top surface, a central opening forming an edge, and a lower testing face; a heat sink mounted on the probe interface board at the top surface and extending along said edge defined by said central opening to the lower testing face; at least one copper layer positioned within said probe interface board and interconnecting said heat sink to accumulate heat within said probe interface board and transfer heat to said heat sink and provide internal support to said probe interface board; and a needle supporting module carried by the heat sink at the lower testing face and having a plurality of probe needles for electrically connecting to electrical contacts of a semiconductor device-under-test.
 23. A probe card according to claim 22, wherein said central opening is substantially rectangular configured.
 24. A probe card according to claim 22, and further comprising two, spaced copper layers positioned within said probe interface board and interconnecting said heat sink.
 25. A probe card according to claim 22, wherein said copper layer is electrically insulated as having no electrical interconnection to any electrical components of a printed circuit board forming said probe interface board.
 26. A probe card according to claim 22, wherein said copper layer is formed at least twice the thickness as a printed circuit board forming the probe interface board.
 27. A probe card according to claim 22, wherein said needle supporting module further comprises a thermally conducting ceramic material.
 28. A probe card according to claim 22, wherein said the lower testing face on the probe interface board further comprises electrical contacts for interfacing with testing components carried by said probe interface board and an electrical connector extending from said electrical contacts to the needle supporting module for electrically connecting probe needles to testing components carried by said probe interface board.
 29. A probe card according to claim 22, wherein said heat sink includes an outer portion, a central portion, and at least one radial arm extending from said outer portion to said central portion.
 30. A probe card according to claim 29, and further comprising a mount formed within said heat sink on the portion that extends on said lower testing face onto which said needle supporting module mounts.
 31. A probe card according to claim 22, wherein said heat sink is formed of a metallic material.
 32. A probe card according to claim 31, wherein said metallic material comprises one of copper or steel. 